Manufacturing Process

EPS Solutions and its parent company, Engineered Plastic Systems, LLC, extrude high-density polyethylene plastic lumber. The extrusion process enables us unique capabilities as we are able to manufacture quality lumber products in many different shapes at very efficient rates. Our prices are thus competitive in comparison to molded profiles, another process common in the manufacturing of plastic lumber.

Our plastic material, including color concentrate, is blended and extruded into a pliable state and is then fed through a forming die to make a shape. From there, the plastic lumber shape is pulled through a cooling tank which rapidly cools the profile to form a solid shape. This solid shape is then cut and stacked. This very simple extrusion process enables us to run continuously without a need to stop the line for anything but die changes when we switch shapes/profiles.

Please let us know if there is a particular shape or color that you are looking for. If we don’t have it, we can determine the cost involved in adding the shape/profile or color to our offering. Please consider us for all your plastic lumber profile needs no matter how unique the shape or color might be.

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Engineered Plastic Systems, LLC